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PRODUCT DESCRIPTION
Epoxy Sealor is a high solid, single coat, epoxy specifically formulated for high sealing painting.
• Excellent Sealing
• Great adlhesion as a interface between primer and top Coat
• Allows entire maintenance coating systems to be completed in one shift
• High film build in one coat
PRODUCT CHARACTERISTICS
Color: Wide range of colors possible
Volume Solids: Min77% , calculated and mixed May vary by color
Weight Solids: Min80%, mixed, may vary by color
VOC (EPA Method 24): <300 g/L; unreduced
Wet Film Thickness: Max150 microns
Dry Film Thickness:Max148 mincrons
Mix Ratio: 1:1 by volume(Pre-measured units)
Coverage: 0.13-0.16KG/M2
Drying Schedule:
@ 15°C @ 25°C @ 35°C
To touch: 8-12 hrs 6-8 Hrs 3-5 hrs
Hard Dry: 24 hours 12-16 hrs 8-12hrs
To recoat:
Minimum: 6-12hrs 4-10 hrs 3-8 hrs
Dry/recoat time is temperature, humidity, and film thickness dependent.
Pot Life: 4 hrs 3 hrs 1.5hrs minutes
Pot life is temperature and humidity dependent
Sweat-in-Time: None
Shelf Life:12 months, unopened
Store indoors at 5°C to 35°C
Flash Point:41°C, PMCC, mixed
Reducer/Clean Up: R7K216
RECOMMENDED USES
Ideal for use as a finish coat for projects requiring High sealing, such as bridge maintenance painting. Use directly over organic zinc rich primers.
Can be used in various coatings applications where high solid-service is desired, such as:
• Instruments • Hand rails
• Structural steel • High visibility areas
Acceptable for use in high performance architectural applications.
Suitable for use in USDA inspected Facilities
PERFORMANCE CHARACTERISTICS
System Tested: (unless otherwise indicated)
Substrate: steel
Abrasion Resistance:
Method: ASTM D4060 CS17 wheel, 1000 cycles, 1 kg load
Result: 90 mg loss
Adhesion:
Method: ASTM D4541
Result: 825 psi
Corrosion Weathering:
Method: ASTM D5894, 15 cycles
Result: Rating 10 per ASTM D714 for Blistering
Rating 10 per ASTM D610 for Rusting
Flexibility:
Method: ASTM D522, 180° bend, 3/4" mandrel
Result: Passes
Freeze/Thaw Stability:
Method: 30 cycles
Result: No loss of Patti Adhesion
Salt Fog Resistance:
Method: ASTM B117, 5000 hours
Result: Rating 10 per ASTM D714 for Blistering
Rating 10 per ASTM D610 for Rusting
Color: Wide range of colors possible
Volume Solids: Min77% , calculated and mixed May vary by color
Weight Solids: Min80%, mixed, may vary by color
VOC (EPA Method 24): <300 g/L; unreduced
Wet Film Thickness: Max150 microns
Dry Film Thickness:Max148 mincrons
Mix Ratio: 1:1 by volume(Pre-measured units)
Coverage: 0.13-0.16KG/M2
Drying Schedule:
@ 15°C @ 25°C @ 35°C
To touch: 8-12 hrs 6-8 Hrs 3-5 hrs
Hard Dry: 24 hours 12-16 hrs 8-12hrs
To recoat:
Minimum: 6-12hrs 4-10 hrs 3-8 hrs
Dry/recoat time is temperature, humidity, and film thickness dependent.
Pot Life: 4 hrs 3 hrs 1.5hrs minutes
Pot life is temperature and humidity dependent
Sweat-in-Time: None
Shelf Life:12 months, unopened
Store indoors at 5°C to 35°C
Flash Point:41°C, PMCC, mixed
Reducer/Clean Up: R7K216
SURFACE PREPARATION
Surface must be clean, dry, and in sound condition. Remove all oil, dust, grease, dirt, loose rust, and other foreign material to ensure adequate adhesion.
Refer to product Application Bulletin for detailed surface preparation information.
Minimum recommended surface preparation:
**Iron & Steel: SSPC-SP6, 2 mil profile
**Concrete/Masonry: SSPC-SP13/NACE 6, or
ICRI 03732, CSP1-3
**Aluminum/Galvanizing: SSPC-SP1
Spot Prime / Touch-up: SSPC-SP3
**Primer required
System Tested: (unless otherwise indicated)
Substrate: steel
Abrasion Resistance:
Method: ASTM D4060 CS17 wheel, 1000 cycles, 1 kg load
Result: 90 mg loss
Adhesion:
Method: ASTM D4541
Result: 825 psi
Corrosion Weathering:
Method: ASTM D5894, 15 cycles
Result: Rating 10 per ASTM D714 for Blistering
Rating 10 per ASTM D610 for Rusting
Flexibility:
Method: ASTM D522, 180° bend, 3/4" mandrel
Result: Passes
Freeze/Thaw Stability:
Method: 30 cycles
Result: No loss of Patti Adhesion
Salt Fog Resistance:
Method: ASTM B117, 5000 hours
Result: Rating 10 per ASTM D714 for Blistering
Rating 10 per ASTM D610 for Rusting
Meets the requirements of SSPC Paint 39, Level III (QUV).
APPLICATION CONDITIONS
Temperature: Minimum 3°C above dew point
Relative humidity: 95% maximum
Refer to product Application Bulletin for detailed application information.
ORDERING INFORMATION
Components are pre-measured for either 1 gallon mixes or 5 gallon mixes.
Packaging :
Part A: 5 gallon - short filled 5 gal pail
Part B: 1 gallon
SURFACE PREPARATION
Surface must be clean, dry, and in sound condition. Remove all oil, dust, grease, dirt, loose rust, and other foreign material to ensure adequate adhesion.
Iron & Steel (primer required)
Remove all oil and grease from surface by Solvent Cleaning per SSPC-SP1. Minimum surface preparation is Commercial Blast Cleaning per SSPC-SP6/NACE 3. For better performance,use Near White Metal Blast Cleaning per SSPC-SP10/NACE 2. Blast clean all surfaces using a sharp, angular abrasive for optimum surface profile (2 mils). Prime any bare steel the same day as it is cleaned or before flash rusting occurs.
Aluminum
Remove all oil, grease, dirt, oxide and other foreign material by Solvent Cleaning per SSPC-SP1. Primer required
Galvanized Steel
Allow to weather a minimum of six months prior to coating. Solvent Clean per SSPC-SP1. When weathering is not possible, or the surface has been treated with chromates or silicates, first Solvent Clean per SSPC-SP1 and apply a test patch. Allow paint to dry at least one week before testing adhesion. If adhesion is poor, brush blasting per SSPC-SP7 is necessary to remove these treatments. Rusty galvanizing requires a minimum of Hand Tool Cleaning per SSPC-SP2, prime the area the same day as cleaned or before flash rusting occurs.
Poured Concrete
New
For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI 03732, CSP1-3. Surfaces must be clean, dry, sound and offer sufficient profile to achieve adequate adhesion. Minimum substrate cure is 28 days at 75°F. Remove all form release agents, curing compounds, salts, efflorescence, laitance, and other foreign matter by sandblasting, shotblasting, mechanical scarification, or suitable chemical means. Refer to ASTM D4260. Rinse thoroughly to achieve a final pH between 8.0and 10.0. Allow to dry thoroughly prior to coating.
Old
Surface preparation is done in much the same manner as new concrete, however, if the concrete is contaminated with oils, grease, chemicals, etc., they must be removed by cleaning with a strong detergent. Refer to ASTM D4258. Form release agents, hardeners, etc. must be removed by sandblasting, shotblasting, mechanical scarification, or suitable chemical means. If surface deterioration presents an unacceptably rough surface, Honest Cati-Coat Epoxy HS Filler/Sealer is recommended to patch and resurface damaged concrete.Fill all cracks, voids and bugholes with Steel-Seam VSE.
APPLICATION CONDITIONS
Temperature: 5° C minimum
(air, surface, and material)
Relative humidity: 95% maximum
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